PACK EXPO 2024: Top Packaging Themes from the Show
This month, PACK EXPO International made history in Chicago, IL, as the largest event in the show’s history, with 2,700 exhibitors unveiling the latest innovations in packaging and processing. The event highlighted the industry's ongoing focus on automation, sustainability, and efficiency, showcasing cutting-edge technologies and solutions shaping the future of the sector. Pregis was a proud exhibitor at this milestone event, contributing to the conversation on how innovation is driving the packaging industry's evolution. From intelligent automation to sustainable practices, PACK EXPO remains a hub for groundbreaking developments. Learn more about the top themes of the show!
Optimizing Packaging Operations Through Automation
Automation continues to play a central role in improving packaging operations, helping companies reduce costs, streamline processes, and address the continued challenge of labor shortages. For most manufacturers, the primary focus remains on integrating and optimizing existing automation processes to enhance efficiency with systems that handle variable packaging requirements and adjust to different product types and sizes. This approach enables faster, more adaptable packaging, while advancements in automated bagging systems and integrated technologies drive increased throughput and simplify operations.
Sustainability in Packaging: Navigating Total Cost of Ownership and Evolving Regulations
Sustainability remains a top priority in the packaging industry, with a growing emphasis on increasing the use of post-consumer recycled (PCR) content and exploring alternative end-of-life solutions such as composting and recycling. Biodegradable materials, compostable films, and paper-based options are gaining traction as key innovations in sustainable packaging. Companies are increasingly designing with recyclability in mind, responding to both consumer demand and evolving regulations.
However, certain sustainable alternatives may command a cost premium. As products manufactured with PCR become more prevalent and manufacturers step-change production processes and achieve economies of scale, PCR adoption will only increase. In the meantime, companies must strike a careful balance between sustainability, operational efficiency, and total cost of ownership, while adapting to the dynamic landscape of packaging innovation, legislation, and consumer expectations.
Maximizing Efficiency with Packaging Format Shifts
Trends such as transitioning from boxes to mailers, using right-sized boxes, or moving from jars to flexible pouches are gaining traction due to their ability to optimize the packaging value chain. By shifting from traditional rigid packaging to more flexible solutions like pouches and mailers, companies are benefiting from improved space utilization, cost savings, and enhanced sustainability. Flexible packaging is lighter, more compact, and easier to transport, which reduces shipping costs and carbon footprint. Additionally, right-sizing packaging helps minimize void fill, cutting material waste and improving storage efficiency.
These format shifts also streamline packing and distribution processes. Packaging that aligns better with the product’s shape and size reduces complexity, speeds up throughput, and lowers labor costs. Ultimately, these innovations contribute to a more agile and cost-effective supply chain, helping businesses stay competitive while meeting consumer demand for sustainable solutions.
Looking to optimize your packaging and fulfillment process? Contact a Pregis packaging expert today.
